European Chemical Giants Boost Efficiency with Digital Innovation
European chemical giants like BASF and Rösberg Engineering have boosted efficiency and effectiveness in their plants by blending traditional methods with digital innovations. This approach, rather than relying solely on technology, focuses on enhancing current performance while futureproofing operations.
BASF, for instance, has acknowledged exceptional results from its digital partners, although specific financial savings weren't disclosed. A European producer, however, did report concrete benefits: a 22% reduction in unplanned downtime, €4.7 million saved in capacity, and a 15% cut in maintenance costs. These improvements came from using predictive tools alongside structured reliability programs.
Key to this success is the 'business-pull' principle, which prioritizes addressing specific business challenges over technological advancements. Selectivity is crucial in implementing digital programs to prevent distraction and fatigue. Speed, learning, and pragmatism are valued over perfection in these transformations. A clear path from pilot projects to full-scale implementation, along with solid business cases and change management, are vital for success.
Digital enablers, when combined with proven methodologies, can dramatically enhance efficiency and effectiveness in chemical plants. European companies are proving this, with significant savings and reduced downtime. The focus should be on present-proofing performance while futureproofing operations, with a clear, pragmatic approach to digital transformation.
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